AS 424/40 – Outside Tilting Double Mitre Saw
Product Properties
CNC controlled double-head cutting machine with 500′ saws special for aluminum profiles.
Precise cutting of profiles from both heads at the same time by opening the heads outwards and disposing of saws at the same time.
Two saws with a diameter of 500 mm are cooled by a spray lubrication unit.
The heads can tilt outwards to 45 degrees, the intermediate degrees from 22.5 to 90 degrees are adjusted manually.
Since the heads are angled outwards, the profile height information must be entered on the screen.The system that automatically measures this and enters the screen is available as an option.Oncoming saw mechanism with hydropneumatic drive.
Thanks to the industrial computer with 10.2″ touch TFT-LCD screen, the control of the machine has been simplified to the utmost, and the use of menus such as entering cut lists, pulling optimization lists from optimization programs has been made user-friendly.
Profile Machining Software
A profile cutting control software is operated on the machine via a touch panel.
The machine is operated by entering the profile length and cutting angles to be cut on the screen.
It is possible to import data from window manufacturing programs into the machine in .csv format via USB or LAN cable or Wi-Fi, to cut through the list and to print barcodes on each cut profile.
Thanks to the profile processing software special to Ino Makine, it is possible to combine the cutting machines with the machining centers and to communicate the machines of different brands with each other.
Machining Dimensions
The machine, which has a net cut length of 4,000 mm, can size profiles up to 8,000 mm in length with software support.According to the cutting diagram, the cutting height is 300 mm, the cutting width is 165 mm.By reversing the case profiles, two 70mm case profiles can be cut together at the same timeThe net cut size at 90 degrees when the two heads are close to each other: 619 mm.Clear cut size at 45 degrees when two heads are converged – for profiles with a height of 60 mm: 739 mm.The shortest part size that can be cut at 45 degrees with a short part rest: 540 mm.
Main Body
Welded steel frame normalized by heat treatment.
The main body of the machine is machined in the 5-Axis CNC Steel Machining Center.
The entire body is painted with electrostatic powder paint.
Mostly all mechanical parts are machined in our own cnc machining centers or machined on cast material.
During the design process, our design team prioritizes the ease of use and ergonomics of the operators’ machines.
In the mechanical structure, not only steel and aluminum are used; at the same time, fiberglass casting parts are also used to reduce the weight of the processing bridge and give the machine a more aesthetic appearance.
Axis features
The second head movement is achieved by moving the pinion on the worm gear helical crazier with the geared servo motor and servo drive and pushing the head on linear sliders, reaching an accuracy of 0.1 mm. / 1 m in the cutting dimensions.45-90 degrees can be set automatically from the control panel, while intermediate degrees can be adjusted manually.
Standard Equipment
10.2″ TFT-LCD Touch panel.
PLC Control system + 99999 pcs cutting memory.
500 mm saws.3.0 kW 2,800 rpm saw motors.
Automatic cooling of saws with a spray lubrication unit.
Very clean cutting surface with eccentric saw action and hydropneumatic feeding mechanism.
Automatic tilt of the cutting heads pneumatically to 45-90 degrees and manual adjustment of intermediate degrees.
Slicing of aluminum profiles with automatic feed cutting feature.Auto-descending shield protection covers on both heads.
2 horizontal and 1 vertical profile compression unit.
Manual profile support unit – 1 pc.
Conveyor connected to the moving head.
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